(Ipayipi Lokumelana Nokunemba kwe-Mn-Cu-Ni Lezimo Ezivelayo Ezinokunemba Okuphezulu)
Ukubuka Konke Komkhiqizo
Ishubhu le-manganin alloy le-6J13, umkhiqizo we-alloy osebenzayo omusha owakhiwe yi-Tankii Alloy Material yezinhlelo zikagesi eziqondile eziphakathi kuya kweziphezulu, iyisakhi se-tubular esingenamthungo/esingenalutho esakhiwe nge-Mn-Cu-Ni ternary manganin alloy. Ngokungafani nemigoqo ye-manganin eqinile evamile, le shubhu isebenzisa inqubo "yokukhipha ngokunemba + yokuqinisa izigaba eziningi" ethuthukisa kokubili ukumelana kwe-alloy kanye nobuqotho besakhiwo seshubhu - ukwakheka kwayo okungenalutho akugcini nje ngokunciphisa ukusetshenziswa kwezinto ngo-35-45% (uma kuqhathaniswa nemigoqo eqinile yobubanzi obufanayo bangaphandle) kodwa futhi idala "isiteshi sokusabalalisa ukushisa" esakhelwe ngaphakathi sezimo zamandla aphezulu. Njengendlela ehlukile engabizi kakhulu kune-6J12 (enokuqina kwe-batch okulinganiselayo), ihlanganisa ukumelana okuzinzile kwebanga eliphakathi, ukuguquguquka kwe-TCR okuphansi, kanye nokusebenza okuthuthukisiwe kokulwa nokukhathala - okuba ukukhetha okusha kwama-shunt wamandla aqondile endaweni yokugcina amandla entsha, ama-micro-sensor assemblies, kanye nemishini yegridi ehlakaniphile.
Izikhundla Ezijwayelekile Nokusungula Izinto Ezintsha
- Ibanga Lengxubevange: 6J13 (ingxubevange ejwayelekile ye-manganin yaseShayina; eyaziwa nangokuthi “ingxubevange yokumelana nokunemba kwebanga lomnotho” yezingxenye ezikhiqizwa ngobuningi ezinokunemba okuphezulu)
- Ukuqondaniswa Kwamazwe Ngamazwe: Ukusebenza okufana ne-DIN 17471 CuMn12Ni2 (inguqulo eguquliwe) kanye ne-JIS H3530 CMn12, enokuqukethwe kwe-Ni okulungiselelwe (2.0-3.0%) ukuze kube nokugeleza okungcono kwe-tube extrusion.
- Inzuzo Yesimo: Ipayipi elingenamthungo (elijwayelekile, ububanzi bangaphandle obungu-2-50mm) elinohlobo "lobukhulu bodonga obuguquguqukayo" - izindonga ezijiyile (3-5mm) zezindonga ezithwala umthwalo wesakhiwo, ezincane (0.2-0.5mm) zamadivayisi amancane.
- Izindinganiso Ezihambisanayo: GB/T 1234-2019 (ama-alloy okumelana) + GB/T 8890-2015 (amashubhu e-alloy ethusi angenamthungo) + IEC 60404-8-2 (izidingo zezingxenye ze-TCR eziphansi)
- Isitifiketi Sokukhiqiza Okuluhlaza: Sihambisana ne-RoHS 2.0, kanye no-95% wemfucuza yokukhiqiza ephinde yasetshenziswa (i-alloy eqoshiwe ephinde yancibilikiswa ngezinqubo zokukhipha ukungcola okuncane), ihlangabezana nezindinganiso zemvelo ze-EU REACH
Izinzuzo Ezintsha Eziyinhloko (Ngale Kwamashubhu E-Manganin Avamile)
1. Ukuqina Kokumelana Okuguquliwe Kwesimo
- Ukulawulwa Okunamandla kwe-TCR: Kububanzi obuphakathi kuka--40℃ no-140℃ (okuhlanganisa izindawo eziningi zezimboni/ze-elekthronikhi), i-TCR iyashintshashintsha kuphela ngo-±8 ppm/℃ (incane kune-6J12's ±5 ppm/℃ kodwa ngokuphambuka kwe-batch okuphansi ngo-20%) - ukuxazulula iphuzu lobuhlungu "lokusebenza okungaguquki phakathi kwama-batch" ezingxenyeni ezikhiqizwe ngobuningi (isb., amayunithi angaphezu kuka-10,000 e-EV BMS).
- Ukugcinwa Kokumelana Kwamanje Okuphezulu: Ngemva kwamahora angu-500 okusebenza okuqhubekayo ku-800A (ngokuhlola amandla amasha okulingisa), ukukhukhuleka kokumelana kungaphansi kuka-0.008% – isiteshi esingenalutho sisheshisa ukushabalaliswa kokushisa, sigwema ukushisa ngokweqile kwendawo okubangela ukuwohloka kokumelana (inkinga evamile ngezingxenye eziqinile ze-manganin).
2. Ukucubungula Okusha Nokuguquguquka Kwesakhiwo
- Umklamo Wokujiya Kodonga Okuguquguqukayo: Ukusatshalaliswa kobukhulu bodonga okungenziwa ngezifiso (isb., udonga oluncane olungu-0.3mm lokuhlanganiswa kwenzwa + udonga olujiyile olungu-1.0mm lweziphetho zokuxhuma) ukuze kulinganiswe “okulula” kanye “namandla omshini” – kulungele amashubhu amancane enzwa adinga kokubili ukuzwa ukumelana nokusekelwa kwesakhiwo.
- Isembozo Esisebenzayo Se-Inner-Cavity: Isembozo se-ceramic esingakhethwa esingu-0.5-1μ odongeni lwangaphakathi lwethubhu (ezimweni ezivame ukugqwala njengezinzwa zasolwandle) noma ungqimba olufakwe isiliva (lokuthuthukisa ukuhanjiswa kukagesi kumasekethe ane-voltage ephansi) – ukwandisa ukuzivumelanisa kwethubhu nezimo ezinzima/ezikhethekile.
3. Ukusebenza Kahle Kwezindleko kanye Nezimfanelo Eziluhlaza
- Ukukhiqiza Okonga Izinto: Isakhiwo esingenalutho sinciphisa ukusetshenziswa kwezinto zokusetshenziswa ngo-35%+, kanti inqubo "yokukhipha izinto ngendlela eseduze ne-net" inciphisa isikhathi sokucubungula ngo-25% (uma kuqhathaniswa nomshini wendabuko wezinsimbi eziqinile)–yehlisa izindleko zokukhiqiza ngo-15-20% kumakhasimende.
- Ukukhiqizwa Kwekhabhoni Ephansi: Kwamukela ubuchwepheshe "bokuncibilikisa i-vacuum ngokubuyisa ukushisa okulahliwe" (ukusetshenziswa kwamandla kuncishiswe ngo-18% uma kuqhathaniswa nokuncibilikisa okuvamile) kanye nokupakishwa okungasetshenziswa kabusha okungu-100% (izikhwama ezibolayo zokulwa ne-oxidation + amabhokisi ezinkuni angasetshenziswa kabusha) - okuhambisana nezidingo zomhlaba wonke zochungechunge lokuhlinzekwa kwekhabhoni ephansi.
Imininingwane Yobuchwepheshe (Ngedatha Yesimo Esivelayo)
| Isici | Inani (Elijwayelekile) | Ukubaluleka Kohlelo Lokusebenza Oluqondiwe |
| Ukwakheka Kwamakhemikhali (wt%) | Cu: 82.0-86.0%; UMn: 12.0-13.0%; Inani: 2.0-3.0%; Imali: ≤0.5% | Okuqukethwe kwe-Ni okwenzelwe uketshezi lwe-extrusion (kugwema ukuqhekeka kodonga lwamapayipi) |
| Ububanzi Bobubanzi Bangaphandle | 2mm – 50mm (ukubekezelela: ± 0.05mm ngo-≤10mm) | 2-8mm yama-micro-sensor; 15-50mm yama-shunt amasha wamandla |
| Ububanzi Bokujiya Kodonga | 0.2mm – 5mm (ukujiya okuguqukayo okukhethwa kukho) | 0.2-0.5mm yamadivayisi alula; 3-5mm yezingxenye ezithwala umthwalo |
| Ukumelana (20℃) | 0.44±0.04 μΩ*m | Ilungele ama-shunt aphakathi nokunemba (igwema ukungcola okucaciswe ngokweqile) |
| I-Dynamic TCR (-40℃ kuya ku-140℃) | ±8 ppm/℃ | Izinzile ukuze kugcinwe amandla amasha (ukushintshashintsha kwezinga lokushisa kumakhabethe ebhethri) |
| Ukusebenza Okulwa Nokukhathala | ≥10,000 imijikelezo yokugoba (irediyasi=5× ububanzi bangaphandle) | Ihlala isikhathi eside kuma-sensor edivayisi agqokwayo (izimo eziphindaphindwayo zokugoba) |
| Ukumelana Nokugqwala (ngokugqoka kwe-ceramic) | Isifutho sikasawoti se-ASTM B117 samahora angu-2000 (akukho ukugqwala) | Ifanele izinzwa zegridi ezihlakaniphile zasolwandle |
| Ibanga Lokushisa Lokusebenza | -50℃ kuya ku-130℃ (okuqhubekayo) | Imboza izimo zebhethri le-EV (25-60℃) kanye nokulawula kwezimboni (0-120℃) |
Imininingwane Yomkhiqizo (Ngokusungula Izinto Ezintsha Ngokwezifiso)
| Into | Imininingwane | Iphuzu Lokusungula Izinto Ezintsha |
| Uhlobo Lweshubhu | Akunamthungo (okujwayelekile); okuhlanganisiwe (kobubanzi bangaphandle >50mm) | Amashubhu ahlanganisiwe asebenzisa “ukushisela nge-laser + ukushisela ngemva kokushisela” (ukuphambuka kokumelana nokushisela <0.1%) |
| Ukuqedwa Komphezulu | I-annealed ekhanyayo; ukugqoka kwangaphakathi okufakwe i-ceramic/silver okukhethekayo | Ukugqoka kwangaphakathi kwenezela ukusebenza ngaphandle kokuthinta ukusebenza kokumelana kwangaphandle |
| Ifomu Lokunikeza | Amashubhu aqoqwe ngokwezifiso (100mm-6000mm); okuhlanganisa okuzenzakalelayo) | Amashubhu ahlanganisiwe (ubude obufika ku-50m) anciphisa izikhathi zokuhlanganisa ekukhiqizweni okukhulu |
| Ukuhlolwa Kwekhwalithi | Ukuhlolwa kwe-X-ray okungu-100% (kwamaphutha angaphakathi odongeni); ukuqapha i-TCR ku-inthanethi (ngengxenye ngayinye engu-1m) | Iqinisekisa ukuthi azikho iziphambeko ezifihliwe ezimweni ezincane (isb., amashubhu ezinzwa zezokwelapha) |
Izicelo Ezijwayelekile Ezivelayo (Izimo Ezintsha)
- Isitoreji Samandla Esisha: Ama-shunt wamandla anembile kumakhabethe okugcina amandla ebhethri le-lithium-ion (umklamo ongenalutho ususa ukushisa okuvela kuma-current okushaja angu-600A+, i-TCR ezinzile ivumelana namazinga okushisa ekhabethe angu-25-60℃).
- Izinzwa Ezincane Zezokwelapha: Izinto zokumelana ne-tubular zama-monitor e-glucose egazini aphathwayo (udonga oluncane oluyi-0.2-0.3mm lufanela amadivayisi amancane, ukusebenza kokulwa nokukhathala kumelana nokusetshenziswa okuphindaphindiwe ngesandla).
- Imishini Yegridi Ehlakaniphile: Amashubhu azwayo njengamanje amamitha ahlakaniphile ane-voltage ephansi (ukusebenza kahle kwezindleko kuhlangabezana nezidingo zokufakwa kwesisindo, ukukhiqizwa okuluhlaza kuhambisana nemigomo yokungathathi hlangothi kwe-grid carbon).
- Izinto Ezigqokwayo: Amashubhu okumelana nezinzwa zezempilo zamawashi ahlakaniphile (umklamo olula ongenalutho unciphisa isisindo sedivayisi ngo-10%, ukujiya kodonga okuguquguqukayo kulinganisela induduzo nokuqina).
Usekelo Olukhethekile lukaTankii (Izinsizakalo Ezintsha Ezinenani Engeziwe)
- Ukwenza Ngokwezifiso Okusekelwe Esimweni: Kuhlinzeka ngesevisi "yokulinganisa ukumelana nokusebenza" – isib., ukulungisa okuqukethwe kwe-Ni ngo-±0.5% ukuze kulungiselelwe i-TCR yamazinga athile okushisa (isib., -20℃ kuya ku-80℃ ukuze kugcinwe amandla ekhaya).
- Ikhithi Yesiqondiso Sokucubungula: Inikeza “amathuluzi okuhlanganisa amashubhu” mahhala (kufaka phakathi ama-jig akhethekile okugoba amashubhu anodonga oluncane kanye namashadi epharamitha yokunamathisela izindonga zangaphakathi ezimboziwe) ukunciphisa izindleko zokulinga namaphutha kwamakhasimende.
- Ukusekelwa Kwesitifiketi Esiluhlaza: Kuhlinzeka ngemibiko eningiliziwe yezinyathelo zekhabhoni zeqembu ngalinye (ngokwe-ISO 14067) ukusiza amakhasimende ukuhlangabezana nezidingo zesitifiketi semvelo samazwe ngamazwe (isib., i-EU ECODESIGN).
Izinto ze-Tankii Alloy zenza "ukulawulwa kwekhwalithi yemigqa emibili" yamashubhu e-manganin alloy angu-6J13: ukuhlolwa okuvamile (ukwakheka kwe-XRF, ukuhlolwa kobukhulu be-laser) + ukuhlolwa okuqondene nesimo esithile (ukushabalalisa ukushisa kwamanje aphezulu, ukukhathala okugobile). Amasampula wamahhala (ubude obuyi-100mm, nezinketho zokumboza ngokwezifiso) kanye "nezifundo zesimo sesicelo" (isb., izibonelo zokufakwa kwe-energy shunt entsha) ziyatholakala uma ziceliwe - okusiza amakhasimende ukuthi aqinisekise ngokushesha ukufaneleka kweshubhu kwizicelo zawo ezihlukile.