Incazelo Yomkhiqizo
I-Tinned Copper Wire engu-1.0mm (I-Pure Red Copper Core, 3-5μ tin Coating)
Uhlolojikelele Lomkhiqizo
Njengomqhubi kagesi onokwethenjelwa okuphezulu ovela ku-Tankii Alloy Material, i
1.0mm intambo yethusi ethayiweihlanganisa izinzuzo ezimbili ezibalulekile: i-ultra-high conductivity yethusi ebomvu emsulwa (ibanga le-T2) kanye nokuvikelwa okunqanda ukugqwala kokunemba kwethini elingu-3-5μ. Kwenziwe ngenqubo ye-Huona eqhubekayo ye-hot-dip tinning—efakwe ukuqapha ukujiya kwesikhathi sangempela nokulawula izinga lokushisa—intambo iqinisekisa ukuthi ungqimba lukathayela lunamathela ngokufanayo kunkambo yethusi eqinile engu-1.0mm, ayikho imigodi noma amabala amancane. Ixazulula amaphuzu amabili ezinhlungu ezibalulekile zocingo lwethusi olungenalutho: ukwehla kwe-conductivity eyenziwe nge-oxidation kanye nokungatholakali kahle kwe-solderability, okwenza kube yisisekelo sokuxhuma kukagesi okudinga ukuzinza kwesikhathi eside, ukuhlanganisa okulula, nokumelana nezindawo ezinomswakama / zezimboni.
Izitifiketi Ezijwayelekile Nezibalulekile
- Ibanga Lokuqhuba: I-T2 yethusi ebomvu emsulwa (ihambisana ne-GB/T 3956-2008; ilingana ne-ASTM B33, IEC 60288 Ikilasi 1)
- I-Tin Coating Standard: GB/T 4910-2009, IEC 60317-2 (i-lead-free: Pb ≤0.005%, Sn ≥99.9%)
- Izitifiketi Zekhwalithi: I-RoHS 2.0 iyahambisana, isistimu yokuphatha ikhwalithi ye-ISO 9001, imvume yokuhlola imvelo ye-SGS
- UmkhiqiziI-Tankii Alloy Material (iminyaka engu-15+ yesipiliyoni sokucubungula umqhubi wethusi)
Izinzuzo Eziyinhloko Zokusebenza
1. I-Conductor Yethusi Elibomvu Elimsulwa: Ukuqhuba Okungafaniswe
- I-Electric Conductivity: ≥98% IACS (20℃), eyedlula kude ithusi elixutshiwe (isb., ama-alloys e-CuNi: ~20% IACS) ne-aluminium (61% IACS). Iqinisekisa ukwehla kwamandla kagesi amancane kumasekhethi asebenzisa amandla amancane (isb., izintambo zezimoto ezingu-12V, izintambo ze-USB ezingu-5V) kanye nokudluliswa kwesignali okusheshayo kwezinzwa.
- I-Mechanical Ductility: Ubude ≥30% (25℃) namandla aqinile ≥200 MPa. Ingakwazi ukumelana nokugoba okuphindaphindiwe (ukuhlolwa kokugoba okungu-180° ≥ izikhathi ezingu-10 ngaphandle kokuphuka) ukuze kufakwe izintambo ezindaweni eziqinile (isb., izingxenye zangaphakathi zikagesi, ukuxhuma konqenqema lwe-PCB).
2. 3-5μ Precision Tin Coating: Ukuvikela Okuhlosiwe
- I-Anti-Oxidation Barrier: Ungqimba lwethini eliminyene luvimba umoya/umswakama ukuthi ungathintani nethusi, luvimbele ukwakheka kwe-copper oxide conductive (CuO/Cu₂O). Ngisho nakumswakama ongu-80% wezinyanga ezingu-12, ucingo lugcina ≥97% conductivity yokuqala (vs. Ithusi elingenalutho: lehla liye ku-85% ezinyangeni ezingu-3).
- I-Solderability Ethuthukisiwe: Indawo encibilikayo ye-Tin (232℃) inika amandla “ukumanzisa okusheshayo” ngesikhathi sokusoda—akukho ukuhlanza kwangaphambili noma ukwenza kusebenze i-flux. Yehlisa isikhathi sokuhlanganisa i-PCB ngo-40% uma iqhathaniswa nethusi elingenalutho (elidinga ukususwa kwe-oxide ngokusebenzisa isihlabathi/amakhemikhali).
- Idizayini yokuqina okulinganiselayo: Ukujiya okungu-3-5μ kugwema ukweqisa okubili: izimbotshana ezizacile (<3μ) azikwazi ukumboza amaphutha ethusi, kuyilapho izimbotshana eziwugqinsi (>5μ) zenza ucingo lube brittle (athambekele ekuqhekekeni ngesikhathi sokugoba).
Imininingwane Yezobuchwepheshe
Ipharamitha | Inani elinemininingwane |
I-Nominal Diameter (Sekukonke) | 1.0mm (i-conductor: ~0.992-0.994mm; i-tin coating: 3-5μ) |
Ukubekezelela Ububanzi | ±0.02mm |
Ukuqina Kwe-Tin Coating | 3μ (okungenani) - 5μ (okuphezulu); ukufana kogqinsi: ≥95% (akukho ndawo <2.5μ) |
I-Electric Conductivity (20℃) | ≥98% IACS |
Amandla Okuqina | 200-250 MPa |
Elongation at Break | ≥30% (L0=200mm) |
I-Tin Adhesion | Akukho ukuxebuka/ukuphehla ngemva kokugoba okungu-180° (irediyasi=5mm) + ukuhlolwa kwetheyiphu (i-tape ye-3M 610, akukho zinsalela zethini) |
Ukumelana Nokugqwala | Kudlula ukuhlolwa kwesifutho sikasawoti se-ASTM B117 (48h, 5% NaCl, 35 ℃) - akukho ukugqwala okubomvu, amabhamuza kathini |
I-Operating Temperature Range | -40 ℃ (ukuguquguquka kwezinga lokushisa eliphansi, akukho ukuqhekeka) kuya ku-105 ℃ (ukusetshenziswa okuqhubekayo, akukho ukuncibilika kwethini) |
Ukunikezwa Komkhiqizo & Ukwenza ngokwezifiso
Into | Ukucaciswa |
Ifomu Lokuhlinzeka | Umqhubi oqinile (ojwayelekile); umqhubi we-stranded (ngokwezifiso: 7/0.43mm, 19/0.26mm) |
Ukucushwa kwe-Spool | 500m/1000m nge-spool ngayinye (impahla ye-spool: Ipulasitiki ye-ABS, ububanzi: 200mm, imbobo ewumgogodla: 50mm) |
I-Surface Qeda | Ithini elikhanyayo (okuzenzakalelayo); i-matte tin (ngokwesiko, yezinhlelo zokusebenza ezilwa nokucwebezela) |
Ukwelashwa Okungeziwe | Ukufaka ongakukhetha (PVC/XLPE/Silicone, ukujiya: 0.1-0.3mm, umbala: omnyama/obomvu/oluhlaza okwesibhakabhaka) |
Ukupakisha | Isikhwama se-aluminium foil esivalwe nge-vacuum (ubufakazi bomswakama) + ibhokisi langaphandle (eline-desiccant, anti-impact) |
Izimo Zokusebenza Ezijwayelekile
- Imishini Yasekhaya: Izintambo zangaphakathi zemishini yokuwasha (ayikwazi ukumelana nomswakama), iziqandisi (izinga lokushisa eliphansi eliguquguqukayo), kanye nama-oven microwave (ukumelana nokushisa kufika ku-105℃).
- I-Automotive Electronics: Amatheminali okuxhuma amabhethri emoto (anti-corrosion), izintambo zenzwa (isignali ezinzile), namasistimu e-infotainment asemotweni (ukwehla kwamandla kagesi aphansi).
- PCB & Consumer Electronics: Ukusoda ngembobo kwamabhodi e-Arduino/Raspberry Pi, amakhondatha ekhebula e-USB-C, kanye nezintambo ze-LED (ukuhlanganiswa okulula).
- Ukulawulwa Kwezimboni: Izintambo zamaphaneli e-PLC (ukumelana nomswakama wezimboni) kanye nempahla yamandla aphansi (ukulahlekelwa kwamandla amancane).
- Amadivayisi Ezokwelapha: Izintambo zangaphakathi zamathuluzi okuxilonga aphathwayo (angenawo umthofu, athobelana nezindinganiso ze-biocompatibility) namaphampu amancane ezokwelapha (ukugoba okuguquguqukayo).
Ukuqinisekiswa Kwekhwalithi evela ku-Tankii Alloy Material
- Ukuhlolwa Kokuqina Kwethayela: Isihlaziyi se-X-ray fluorescence (XRF) (ukunemba: ±0.1μ) - amaphuzu amasampula ama-5 nge-spool ngayinye.
- Ukuhlolwa Kokuqhuba: Umhloli we-probe wamaphuzu amane (ukunemba: ±0.5% IACS) - amasampuli angu-3 iqoqo ngalinye.
- Ukuhlolwa Kwemishini: Umshini wokuhlola wendawo yonke (i-tensile/elongation) + umhloli wokugoba (ukunamathela) - amasampula ama-2 ngeqoqo ngalinye.
Amasampuli wamahhala (ubude obu-1m, izingcezu ezingu-2-3 ngokucaciswa ngakunye) kanye nemibiko enemininingwane yokuhlolwa kwezinto (MTR) kuyatholakala uma ucelwa. Ithimba lethu lezobuchwepheshe lihlinzeka ngosekelo olu-1-on-1 lwezidingo zokwenza ngokwezifiso (isb, ukukhethwa kwempahla yokufaka izinga lokushisa eliphezulu, idizayini ye-conductor eboshiwe yezintambo eziguquguqukayo).
Okwedlule: Ukukhiqiza i-FeCrA 0Cr21Al6Nb Resistance Alloy Metal Strip Olandelayo: I-Manganese Copper Alloy Strip / Wire / Sheet 6J12 ye-Shunt